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Once you have gathered together the parts, it’s time to build! The following instructions show you how to build the clock. While you put it together, feel free to experiment and alter the design—the worst that could happen is that the clock just won’t work! If that happens, just back up to the previous step and start over again.
The only tricky part of the Lego build is that you’ll have to modify the central 40-tooth gear in order for the clock to work. The reason is that in order for the hour and minute hands to both rotate freely without fear of collision, the gear upon which the hour hand is attached must rotate freely around the axle that turns the minute hand. Unfortunately, Lego doesn’t make a gear with a smooth central hub. Their gears all feature cross-axle hubs, which makes sense—you usually want your gear to derive its energy from a cross axle, or impart energy to one.
Since Lego has not seen fit to create such a gear, we did. We took a 40-tooth gear and filled in the holes around the axis with hot glue, in order to strengthen the hub for drilling. Then, using a 3/16th-inch bit and power drill, we drilled out the hub so it rotates freely around a standard cross axle.
Next, we’ll assemble the clock itself. This is your opportunity to experiment with the model’s design and customize it to your own liking.
Begin with a couple of 3x7 double angle beams as shown in Figure 4-6.
Add two 15M beams and one 11M beam (see Figure 4-7).
Now work on the other side with two more 3x7 double angle beams, as shown in Figure 4-8.
You’ll need supports as well; add one 3M and one 11M beam. Figure 4-9 shows how they go together.
Combine the two assemblies (Figure 4-10) and set them aside for now.
Next, connect two pins to an 11M beam as shown in Figure 4-11.
Next, connect an 11M beam (see Figure 4-12).
Take what you have so far (Figure 4-13) and build another one just like it!
Add four 10M cross axles and bushes to one of the assemblies you built as shown in Figure 4-14, but leave the other one alone for now.
Add half bushes to the back to keep the cross axles in place as shown in Figure 4-15. (By the way, don’t use the yellow half-bushes we specified; you’ll need them for the clock’s hands.)
Add four pipes and four more half bushes. Figure 4-16 shows how it goes together.
Add some 9M cross axles and bushes (Figure 4-17).
Now let’s work on the motors. Add three 3M connector pegs as shown in Figure 4-18.
Connect a 7M Technic beam (see Figure 4-19).
Grab the second motor, and add three 3M pegs as shown in Figure 4-20.
Connect the two motors together with the help of the Technic beam (see Figure 4-21).
Throw another 7M beam on there (Figure 4-22).
Add the motors to the structure you built earlier, as shown in Figure 4-23.
Throw the duplicate assembly onto the back (see Figure 4-24).
Add six bushes as shown in Figure 4-25.
Add angle beams for legs. Figure 4-26 shows this.
Insert two 7M cross axles as shown in Figure 4-27.
Two more angle beams complete the legs (Figure 4-28).
Let’s work on gears. Add a 24-tooth gear to the end of a 12M cross axle (see Figure 4-29).
Thread the cross axle through the center hole, between the motors’ orange hubs. Figure 4-30 shows where to put it.
Build another gear and axle assembly, this one with a couple of bushes, as shown in Figure 4-31.
Insert the cross axle through the topmost visible hole in the vertical support (Figure 4-32).
Secure the axles with two bushes each as shown in Figure 4-33.
Add two bushes and an 8-tooth gear to a 6M cross axle. Figure 4-34 shows how they go together.
Connect the assembly from Step 29 to the upper motor’s hub so that the top two gears mesh (Figure 4-35).
Add a bush and an 8-tooth gear to a 4M cross axle as shown in Figure 4-36.
Connect the cross axle to the lower motor’s hub, and make sure the lower two gears mesh. Figure 4-37 shows how it all connects.
Add a 24-tooth gear and half-bush (Figure 4-38).
Add the drilled out 40-tooth gear. Make sure it rotates freely, then mesh it with the top gear as shown in Figure 4-39.
Add the angle element and two pegs (Figure 4-40).
Connect a 9M beam to the 40-tooth gear (see Figure 4-41). This is your hour hand.
Build the minute hand out of a cross axle with end stop, three pipes, and two half bushes. Figure 4-42 shows the assembly.
Add the minute hand to the angle element as shown in Figure 4-43.
Next, let’s work on the button assembly. Add two double cross blocks to a pair of 6M cross axles (Figure 4-44).
Add two touch sensors to the cross axles as seen in Figure 4-45.
Secure the ends of the cross axles with bushes (see Figure 4-46).
Add a couple of connector pegs (Figure 4-47).
Add a couple of connector pegs to attach the buttons (Figure 4-48).
As with the Drawbot in Chapter 1, you’ll need to use Bricktronics mounting plates to attach your Arduino to the clock, as shown in Figure 4-49. Use the exposed cross connectors and cross axle ends on the back of the clock and thread them through the Technic holes in the plates, just like you did in Chapter 1. Attach wires per Figure 4-50. Power the clock with an Arduino-compatible wall wart (9-12V, 2.1mm center positive barrel connector, 1.3A or more) to run the clock. All you have to do is program the clock and you’re done!